Precision dosing

with hygienic integrity and repeatability

 

Dosing plays a critical role in ensuring the consistency, quality, and compliance of your production batches. Whether you inject probiotics into yoghurts, flavourings into sauces or active ingredients into cosmetics, the dosage must be effective:

  • High accuracy to avoid over- or under-dosing
  • Gentle handling of sensitive or marker-laden ingredients
  • Flexibility in production thanks to rapid recipe changes
  • Synchronization with filling and packaging lines

PCM's hygienic dosing systems address these challenges with advanced technologies designed for large-scale industrial operations and small artisanal operations.

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PCM Dosing header

Flexible and Accurate Dosing for Complex Recipes

PCM's dispensing solutions are built around the state-of-the-art technology of Dosys™ piston pumps, providing unmatched accuracy and flexibility.

High accuracy with minimal product loss

Dosys™ pumps offer dosing repeatability of ±0.5%, even with viscous or particulate ingredients. Ideal for sensitive or high-value materials.

Gentle and precise handling of ingredients

The smooth movement of the brushless servo-driven piston and the unrestricted full passage of the dosing head prevents shearing, overflowing or aeration, ensuring that the product texture remains unchanged.

Smart synchronization

Whether it's an in-line pre-mix or an injection just before filling, dosing is controlled by information from the packaging line and the process, allowing real-time adjustment of the recipe. 

Know more about PCM Dosys™ technology

Adaptability to your product line

PCM dosing systems are perfectly integrated into the process when:

  • Pre-mixing operations
  • Online injections  
  • Direct filling into jars, trays, buckets, etc.

Know more about applications

Compatible containers and applications include:

  • Stirred yoghurt with fruit, firm yoghurt, drinking yoghurt
  • Sauces and emulsions
  • Pet Food Trays
  • Cosmetic gels and serums
  • Rennet, calcium, lactic ferments in cheese dairies
PCM Picto vide INDUSTRY

BENEFITS

APPLICATION

TO KNOW MORE

PCM Dairy picto Dairy

Accuracy, repeatability, curd quality

Rennet in milk

PCM Picto Bakery Bakery & Pastries

Precision, hygiene, versatility

Egg products, oils, cream, sugar syrup, water

PCM Animal feed picto Petfood

Accuracy, ability to dose at very low flow rates

Oils and vitamins

PCM Ready Meal Picto Ready Meals

Accuracy, ability to dose at very low flow rates

Flavours and colours

PCM Cosmetics picto Cosmetics

Precision, hygiene, viscous products 

Concentrated Gel

What are the different dosing technologies?

 

PCM Dosys™ Technology

  • Servo-driven piston and valve system
  • In-line dosing, injection and filling
  • Treats particles up to 48 mm
  • Synchronization with packaging and packaging equipment
  • Ready for clean-in-place (CIP) and sterilization-in-place (SIP)

Know more about PCM Dosys™

Dosing units and stations

  • Manual or fully automated skids
  • Single or multi-ingredient management
  • Mobile or stationary solutions
  • Optional load cells, product miss detection, indicator lights and CIP integration

Know more about Dosing stations

PCM Lagoa™ Diaphragm Pumps

  • Compact and reliable dosing of additives and cleaning agents
  • Ideal for low-dose, corrosive, or cleaning fluids

Know more about PCM Lagoa

Ready to dose accurately?

 

Learn how PCM's hygienic dosing systems can deliver higher throughput, cleaner operations, and perfect product consistency to your production line.

 

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FAQ - Dosing solutions

 

What makes Dosys™ dosing so accurate?

The servo piston system, the full-bore dosing head and the drip injection nozzle with or without resuction guarantee an accuracy of ±0.5% for all viscosities and particle sizes.

 

Can dosing systems handle heterogeneous ingredients?

Yes, it is possible to process particles up to 48 mm without texture degradation, which is ideal for fruit pieces or meat emulsions.

Is cleaning automated or manual?

PCM dosing systems are designed for CIP/SIP, with automatic management of cleaning cycles of all equipment (dispensers, valves, mixers, piping). 

 

How does the Dosys™ dosing device prevent ingredient loss?

Its design minimizes dead volumes and its real-time synchronization avoids overdosing or loss of ingredients during line start-up, recipe changeover, or production shutdown through complete management of primings, product-by-product shoots, and water shoots.

Can I manage multiple recipes?

Yes. The systems allow for quick changeovers and programmable dosing profiles for different types and quantities of ingredients.

 

Are PCM dosing systems scalable

Absolutely. Whether it is a compact single-dosing station or a synchronized multi-head system. 

 

Need more info?

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