Homogeneous and efficient mixing

Mixing is not only about mixing, but also about preserving product integrity, achieving uniformity, and supporting a flawless production process. Whether it  's spreading fruit in yoghurt, adding additives to lotions or homogenizing sauces, the mixing stage should:

  • Maintains texture and prevents shear damage
  • Ensure uniform distribution of particles or inclusions
  • Avoid phase separation or decantation of ingredients
  • Promote hygienic processing and minimal ingredient loss

PCM's blending solutions ensure gentle yet effective homogenization, preserving your brand's quality promise with every batch.

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PCM Dosymix technlogy

Inline Performance, Batch-Free Simplicity

Unlike conventional batch mixers, PCM mixing systems are installed in-line,  run continuously and  automatically adapt to different recipes, resulting in increased performance with a minimal footprint. 

Preserving the integrity of products

PCM's Dosymix™ mixer gently handles solid-laden or shear-sensitive products without degrading the texture or dephase the product.

Just-in-time ingredient synchronization

In applications such as fruit yogurt, PCM's buffer hopper with mixer ensures minimal waste and perfect consistency by mixing ingredients just before filling.

Minimize downtime and cleaning complexity

Our mixers feature hygienic construction, low internal volume and fast CIP/SIP compatibility, which reduces transition times between recipes.

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Adaptability to your production line

PCM mixers are designed for complete line integration

  • Upstream : Dosing of flavourings, syrups or fruit preparations
  • Inline: In-line dynamic mixing for homogeneity
  • Downstream : Direct supply of filling systems such as Dosyfill or Additivefill

This modularity makes it possible to set up production lines for:

  • Yoghurt and dairy desserts
  • Cosmetic emulsions and gels
  • Sauces and baby food

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Complete control of the mixing process

The mixture is rarely isolated. PCM ensures smooth transitions down the line:

Before mixing

  • Ingredient Transfer (PCM HyCare™ Pumps)
  • Flavoring/additive dosing (PCM Dosyfruit™, Additive Station)

After mixing

  • Filling of jars, trays, vials, (PCM Dosyfill, Additivefill)

These solutions range from manual to fully automated production.

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PCM Dosymix
PCM Picto vide INDUSTRY

BENEFITS

APPLICATION

TO KNOW MORE

PCM Dairy picto Dairy products

Respect for the texture, no marbling

Fruit on sugar in stirred yoghurt or fresh dough

PCM Picto Bakery Bakery & Pastries

Homogeneous mixing of liquid in viscous base

Flavouring and colouring in chocolate base

PCM Ready Meal Picto Ready Meals

Respect for the texture, no marbling

Ketchup in mayonnaise

PCM Cosmetics picto Cosmetics

Just-in-time mixing, consistent quality

Perfumes in a washing base

PCM Petfood picto Petfood

Homogeneous mixing of liquid in viscous base

Cruor, iron oxide, caramel in cured meat filling

What are the PCM mixer technologies?

 

Dosymix™ Dynamic Mixer

  • Ideal for viscous products, with or without chunks
  • Includes a double helix for up/down mixing
  • Multi-outlet design for feeding multi-head packaging feeders
  • Fully adapted to the requirements and constraints of CIP and SIP 

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Dostam Static Mixer

  • Ideal for clear or homogeneous liquids
  • No moving parts, minimal energy consumption
  • Extremely compact and easy to integrate
  • Polished stainless steel interiors to prevent build-up

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Do you want to optimize your mixing process?

 

Discover the power of hygienic mixing solutions tailored to your needs – preserve your product quality, reduce waste and increase batch consistency.

 

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FAQ - Mixing

 

What is the difference between a dynamic mix and a static mix?

Dynamic mixers like Dosymix™ use mechanical impellers for smooth  ,  homogeneous mixing  – ideal for viscous and fragile ingredients. Static mixers like Dostam mix by splitting the flow, which is suitable for clear liquids.

 

Can PCM mixers handle solid particles?

Yes, Dosymix™ supports particles up to 25mm, ensuring smooth integration without loss of texture.

Are PCM mixers compatible with CIP/SIP?

Absolutely. Both the Dosymix™ and Dostam systems are designed for cleaning and sterilization in place without disassembly.

 

How do I manage different recipes with the same mixer?

Our mixers are characterized by a design suitable for a rapid changeover of production, thanks to a minimal internal volume allowing to be switched from one recipe to another while minimizing product losses

Can the mixture be synchronized with dosing and filling?

Yes. PCM mixers are designed to synchronize with upstream and downstream equipment to ensure synchronization, dosing accuracy, and minimal ingredient loss.

 

What is the level of accuracy of PCM mixing systems?

Mixing accuracy depends on the system, but it often complements the dosing accuracy by ±0.5%, resulting in consistent, repeatable results.

 

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